“Kitt SuperCar – Marco Valleggi. The front bumper digital clone
It all starts from the desire to have the best possible front bumper for my replicas. Giving space to all my experience (from 1987) in the field of computer graphics and CAD design, today we are talking about digitally clone, with CGI techniques applied to CAD design, the parts used in the show. It is not science fiction, in fact I use these techniques on a daily basis to reproduce with 3D animations a variety of products.”
To “have”, not make or create, “the best possible front bumper”…
“Computer Graphics, CAD Design”, yes, amazing website and digital art…
“Digitally clone” ??? Not so much…
Let’s examine the “digitally clone” and note the errors it has
as opposed to the finished bumper that Billy, uh, I mean Marco, “have”…

A lot of straight / flat lines in the “digitally clone”. The Shelf where the scanner sits… Flat… The top part of the nose, if you were to run your finger from the scanner tray to the front of the tip of the nose… flat. Fog light openings are very straight... But Billy's and Marco's final, they have a slight curve to them... And OMG, the whole nose it too long! It looks like the “shark” nose made by another vendor!

More angle and dimension errors with the “digitally clone”…
Below is Marco’s version, and a picture of Billy’s below it…
Note how different the angles are from the tip of the nose, to the driver’s fender.
Much sharper angle on Marco’s (incorrect).
Also notice, how much longer (from front to back” the “digitally clone” is than Billy’s…
Aspect Ratios have not been changed… actual screen grabs…

I have seen & owned many noses & Billy’s is the shortest & most accurate.
Most of them (excluding 4th season recasts) are too long, front to back.

3 more errors in the “digitally clone”…
1st, the “crown” of the nose… again, flat lines / angles. This is the exact way the 4th season recast nose is, but it is incorrect for 1st – 3rd season. The “digitally clone” has it, but not the finished product…. ??? It has a rounded angle, just like Billy’s…
4th season nose pic below for reference…

Billy's nose pictured below... see, it's not a line... it's rounded...
Unlike the 3D "digitally clone" & 4th season nose pictured above, but the way Billy created it and the way Marco's copy ended up...

2nd, The very bottom lip on Marco’s “digitally clone” has a lip! It even wraps around the side! A vertical lip… See highlighted red lines…
This is incorrect, not seen in “Marco’s” final nose, nor Billy’s…
There is no lip, it’s a smooth curve…


3rd, Notice the bottom lip again… Very symmetrical. More directly, notice the thickness of the front most tip and the thickness as it goes out towards the fenders… Marco’s “digitally clone”, pretty much a straight line. But his finished product & Billy’s, It tapers off / gets smaller as it goes towards the fenders…

As you look at more pictures of Billy’s nose & Marco’s copy, you will notice that there isn’t a straight line anywhere… the blackouts is about it… There are subtle curves and angles all over it… none seen on the “digitally clone”, but seen on Billy’s and Marco’s final noses…
As you can see, the “digitally clone” is full of errors… that don’t appear in Marco’s final nose (that looks just like Billy’s). Why create something with so many errors to then have to fix them?
“The digital mold does coincide, also in this non definite stage, in an optimal way. Of course I will not reveal the whole process of this new front bumper, and will not post images of the final 3D mold.” By Marco Valleggi.
Because there were no “final 3d molds”….
“The new front bumper was printed in a solid material into several parts, carved from solid blocks with CNC machines directed by the 3D mold I made.” By Marco Valleggi.
BS. The finished product, as shown above, is far from the “digitally clone”…
The picture of the CNC machine Marco has on his website….

Great picture…
but this was also lifted from a Wikipedia webpage talking about Milling machines…
Link is here, it’s down near the bottom right…
http://en.wikipedia.org/wiki/Milling_%28machining%29" onclick="window.open(this.href);return false;
As noted… there are no pictures from “digitally clone” pieces to actually building or sculpting a bumper, Marco goes from drawing to recast…
Marco throws in this picture on his website…

This also does not look like the final product. It looks like Joao’s nose…
Note the thickness of the lower lip as it goes towards the fender…
Notice Marco’s and Joao’s have deformities, like pieces missing, Marco’s passenger side of crown, and clearly seen on Joao’s in the same area on the driver’s side… Also, if you were making a perfect 3D replica, why would you not have the
CNC machine cut out the fog light opening?
Is this 5 axis CNC milling? I think not…
Here are pics from Joao…

Then Marco, after CGI, goes directly to a fiberglass nose, on the car…
But Wait!
Why are the blackout areas orange and the rest of the nose not?

Simple! Because that was the only part slightly modified from Billy’s nose….
The “orange” is gel coat, used to make a fiberglass mold…
Here you can actually see the orange gel coat on Marco’s mold!

And now to some finished shots / comparisons…
Again, keep in mind, the “digitally clone” had numerous errors
that do not appear in Marco’s final nose…
You never saw any “pieces”, or putting together, or sculpting…
Marco went directly from digital pictures to fiberglass.
Billy has pictures of him actually sculpting it on the car.
Marco’s bumper (looks nothing like “digitally clone”…)

Billy’s Bumper (wow, it looks just like Marco’s!) Or vice versa..

Clearly note that Marco’s final bumper doesn’t have a lip on the bottom lip, as seen in the 3D “digitally clone”. Also note how the bottom lip tapers off towards the fenders, which his 3D “digitally clone” didn’t do either. Marco’s final bumper has the same taper and exact curve on the bottom lip that Billy’s has, but the 3D “digitally clone” digitally clone didn’t have either….
Marco…

Billy….

Marco’s…

Billy’s…

Marco…

Billy

Marco…

Billy…

Marco….

Billy’s…

So… Marco not a recaster….. ???

Marco… show us your proof ???
ALL PICTURES ARE AVAILABLE ONLINE AT
http://WWW.KITTSUPERCAR.COM" onclick="window.open(this.href);return false; & GOOGLE IMAGES.
PICTURE RATIOS WERE NOT ALTERED.
SOME PICTURES WERE CROPPED.
MANY PICTURES HAD BRIGHTNESS / CONTRAST ADJUSTED
TO BETTER SEE THE LINES & DETAILS.